Now that designs are more or less finalized, with engineer approved mockups. Team Baja is in the stage of translating the design into fabrication. First, templates are cut out and measured based on the full scale mockup. The templates are then placed onto high density polyurethane sheets (the material used for the side panels) Meanwhile, a CAD file is in the works for a cnc mold for the front portion of the body.
Felix Danishwara (below left) and Josh Mead heat bending side panels